It is normal for spring-operated safety valves to exhibit leakage or simmer/warn, as the operating pressure approaches the nameplate set pressure, typically in the 80%-90% range of nameplate set pressure. The ASME Boiler and Pressure Vessel Code does not require a specific seat tightness requirement. A certain level of leakage is allowed per manufacturers’ published literature. Kingston defines seat tightness standards as follows: Factory Standard Seat Tightness Performance: o Hard Seat Valves – no audible leakage at 20% below nameplate set.
Soft Seat Valves – no audible leakage at 10% below nameplate set. At very low set pressures (20 psi and below), the ratio of the downward spring force as compared to the upward pressure force is very small. In these cases, it may be impossible to achieve seat tightness. Use soft seat valves for superior seat tightness in applications which fall within the soft seat material temperature limitations. Although soft seat valves will typically provide a higher degree of seat tightness than metal seats, Factory Standard does not ensure bubble-tight seats, regardless of seat material.