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The following information is of a general cautionary nature only. For
specific information consult the appropriate design data and local industry
codes. The F. C. Kingston Co. assumes no responsibility beyond it's
stated warranties.
It is essential to the proper operation of safety valves that cleanliness
be observed in storage, handling, and installation. Each valve should
be stored under cover so that foreign matter will not enter the valve
or lodge in the inlet or outlet ports. Inspect each valve before installation
and make sure that it is clean. Foreign matter can be carried into or
through the valve during operation, which may damage the seat, resulting
in leakage. Prior to installation of the valve, clean the piping of
all foreign matter.
Valves should be mounted vertically. Horizontal mounting could affect
the alignment of the moving parts and affect the operation of the valve.
If vertical mounting is not possible please consult the factory. The
valve should be installed in a location that will not direct the discharge
at personnel traffic areas. Mount the valve in a location that will
subject it to the lease vibration possible. Severe vibration can affect
the valve sealing and possibly damage the valve. Valves subject to vibration
should be set at as high a pressure over the system operating pressure
as is practical to avoid premature opening, this is particularly important
when the valve is to be used with engine driven systems.
Care should be taken not to damage or distort the valve during installation.
Use only the wrench flats closest to the bottom of the valve during
installation and use the proper size wrench to avoid damage to the surface
of the valve and to prevent distortion which can interfere with the
valve operation or may alter the set pressure.
Normal installations require that valves be set a minimum of 5 PSI or
10%, which ever is higher, over the operating pressure of the system.
When checking the pressure setting of a valve use a test gauge of known
accuracy. The first "pop" of a valve can vary considerably
from the set pressure. The valve should be operated several times prior
to taking a pressure reading. The set pressure can deviate from the
marked pressure by plus or minus 2 PSI at settings below 70 PSI and
plus or minus 3% at settings of 70 PSI and above.
Seat tightness is defined by KC-TS-101, which states
that the acceptance criteria for seat tightness is that there shall
be no audible sound of leakage when held at 75% of the required set
pressure. If a valve is discovered to be leaking it can be cleared by
manually operating the valve to a pressure (hat will cause it to operate.
Please note that valves with metal-to-metal seats are not absolutely
"bubble tight" and they will allow a pressure loss over a
period of time. If a valve has a leak it should be replaced, as leaks
are self- propagating.
Safety relief valves must be inspected and tested for operation periodically.
It is the users responsibility to determine the frequency of inspection
as he is the only party familiar with the operating conditions and the
relative hazards of an inoperative valve. It is recommended that at
the very least each valve should be inspected semi-annually. Local ordinances
may require more frequent inspection. Testing should be done by operating
the valve either through the use of the operating device on the valve
or if it doesn't have an operating device it should be connected to
a source of pressure that will cause it to operate.
The capacity of a valve should be selected to be over the maximum capacity
of the combined sources of air supply, it should also be noted that
the capacity should not be over 150% of the supply as the valve may
"chatter" when it discharges. Each installation must be properly
engineered and flow piping should be sized with reference to established
criteria such as the pressure piping code and ASME Pressure Vessel design
data or any applicable design criteria for specific usage. When designing
system protection for extreme high or low temperatures or use with gasses
other than air, consult the factory.
Valves that are capacity certified by the ASME are factory sealed. Tampering,
altering, or adjustment of these valves voids any warranty and liability
of the manufacturer. Repairs or resetting will be made only by the factory.
Please contact the factory prior to returning any valve for service
and securely package valves for shipping.
End use of "Kingston" products is the sole responsibility
of the user.
We hope that the foregoing information is useful to our customers and
if there are any questions about valve usage or installation please
contact us and we will be pleased to provide any assistance that we
can.
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